Reverse Engineering
Re-create solid models and drawings using state-of-the-art SolidWorks CAD software for parts and assemblies
Bringing Physical Parts to Digital Life
Our reverse engineering services transform physical components into precise digital models. Using advanced 3D scanning technology and SolidWorks CAD software, we capture every detail of your existing parts to create accurate, manufacturable digital representations.
Precision Scanning
High-accuracy 3D scanning with resolution down to 0.0002" for capturing fine details
Advanced CAD
Professional SolidWorks modeling with parametric design and assembly management
Quality Verification
Comprehensive validation against original parts using precision measurement tools
Reverse Engineering Services
Transform physical parts into digital models with precision and accuracy
3D Scanning Services
High-precision 3D scanning to capture complex geometries and surface details. Multiple scanning technologies for different part types and requirements.
CAD Modeling
Professional SolidWorks modeling with parametric design and assembly management. Feature-based modeling with proper design intent and manufacturability.
Technical Drawings
Detailed engineering drawings with GD&T specifications and manufacturing notes. Complete documentation package for manufacturing and quality control.
Assembly Documentation
Complete assembly documentation including BOMs, exploded views, and installation guides. Comprehensive documentation for complex assemblies and systems.
Prototype Development
Rapid prototyping and testing of reverse-engineered components. 3D printing and CNC machining services for prototype validation.
3D Scanning Technologies
State-of-the-art scanning equipment for accurate data capture
Contact & Non-Contact Scanning
- Coordinate Measuring Machines (CMM) for high-precision measurement
- Standard caliper and micrometer measurements are used to create precise models in SolidWorks.
- 3D direct to SolidWorks scanning is also available for complex parts and assemblies.
Data Processing
- Point cloud processing and mesh generation
- Surface reconstruction and optimization
- Feature extraction and geometric analysis
- Dimensional analysis and tolerance verification
- CAD model generation with parametric features
Applications & Use Cases
Reverse engineering solutions for various industry needs
Legacy Parts
Recreate parts for obsolete equipment when original drawings are unavailable
Design Analysis
Analyze competitor products or existing designs for improvement opportunities
Quality Control
Compare manufactured parts to original designs for quality verification
Rapid Prototyping
Create digital models for 3D printing and rapid prototyping applications
Documentation
Generate technical drawings and documentation for existing parts
Modification
Modify existing parts and create new iterations with improved features
Our Reverse Engineering Workflow
A systematic approach to accurate digital reconstruction
Part Analysis
Thorough examination of the physical part to understand geometry, materials, and critical features. Selection of appropriate scanning method based on part characteristics.
3D Scanning
High-precision scanning using appropriate technology (laser, structured light, or CMM). Multiple scans from different angles to ensure complete coverage.
Data Processing
Point cloud processing, mesh generation, and surface reconstruction. Noise reduction and data optimization for clean, accurate models.
CAD Modeling
SolidWorks modeling with parametric features and proper design intent. Creation of manufacturable models with appropriate tolerances and specifications.
Documentation
Generation of technical drawings, assembly documentation, and manufacturing specifications. Quality verification against original parts.
What You Receive
Comprehensive deliverables for your reverse engineering project
SolidWorks Models
Parametric 3D models with proper design intent and feature history
Technical Drawings
Detailed engineering drawings with GD&T specifications and manufacturing notes
Assembly Models
Complete assembly models with mating relationships and BOM documentation
3D Scans
Raw scan data and processed point clouds for reference and analysis
Analysis Reports
Dimensional analysis, tolerance verification, and quality assessment reports
Manufacturing Files
Export files in various formats (STEP, IGES, STL) for manufacturing and prototyping
Need to Reverse Engineer a Part?
Let us help you recreate and improve your existing components with modern CAD technology. Our team will work with you to ensure accurate, manufacturable digital models.